Can someone please tell me what the hole is for and why it is leaking oil from it. Photos: Photos in this listing are real stock photos that we have taken and items received may vary slightly. All of our oil coolers undergo strict quality control not just before shipping but throughout the production process. Once that's done and you see shiny smooth aluminum, blast it one final time with some brake clean or shop solvent, and hit it with compressed air to make sure there is no aluminum dust or dirt remaining on the surface, so no contamination is sent into the high-pressure pump or engine bearings.
6.0 Powerstroke Oil Cooler Housing Market
Description Reviews Also Viewed Customers Experience Oil Filter Housing Base Seal 03-07 6. 0L Powerstroke Coolant Filter Kit. Engine Oil Temperature overheating. We Match All Legitimate Prices. Assemblies: Listing are created based on the title and some parts may come with ancillary pieces such as studs, nuts, small brackets, etc. Bulletproof Diesel makes an EGR cooler that uses a "braided tube" design that features TIG welded stainless steel tubes that are twisted around one another, which creates a stronger core that has greater surface area for heat transfer, which means the exhaust gasses will be cooler once they enter your intake manifold. Show your support with a Thoroughbred Diesel t-shirt, sweatshirt, or sticker decal. This oil cooler kit is NOT a genuine Ford or Dorman part. 0L V8 F250, F-350, F450, F550 Super Duty, Excursion, E350, E-450 - Replaces Part 3C3Z 6A642 CA, 904228, 904-228, 015339, OCK388 - Viton Gasket Seal Kit. • Easy installation. I have a buddy who is a good welder. 0L was plagued with multiple issues from the word "go. " Please see factory service manual for removal and installation instructions.
Please let me know, Here are some pictures. International - 1840700C95 - C99. So Bullet Proof Diesel came up with yet another 6. This design uses T304 stainless steel tubing to replace the design used in most OE Coolers. The final step is to connect a garden hose to the supplied garden hose adapter. Plus, the absolute best part of owning a 6. My game plan now is to clean up the hole as best i can and get the metal out. Buy stock diesel replacement parts such as injectors, fuel pumps, ball joints, track bars, turbos, and more for your diesel truck. This will ensure the cooler will operate under the toughest of environments. This hotter, thinner oil does not lubricate as well nor does it keep components as cool as it could. 59 Quick view Add to Cart BulletProof Diesel Timing Cover to Intake Manifold O-Ring 6. • Keeps oil temperatures low. The first option is the updated Ford OEM oil cooler.
6.0 Powerstroke Oil Cooler Housing Opportunity
With the oil cooler flush adapter plate now installed, carefully thread in the 45° brass fitting. The problem arises when they circulate through the engine oil cooler, because the passageways are so small, the silica clogs up the ports, and eventually all coolant flow is blocked off rendering the heat exchanger useless. Many oil cooler failures are caused by clogged coolant passages. He informed that yesterday when he ramped the IPR to 85% and then back down to 15% it started with no issues. 4L Oil Filter Housing Cap 03-10 Part Number: RDP-6L-OBC $93. It cannot be permanently. This engine oil cooler kit also includes viton gasket seals needed for the proper service on your vehicle.
Replaces Part Numbers: |. Make sure the batteries are fully charged. With the oil cooler assembly on the table, you can now push the heat exchanger brick out of the housing, and thoroughly clean everything to remove any traces of oil and dirt. Not unlike other aging diesels, as the 7. There will be a small screen that needs to be removed and replaced (a new one should come with the oil cooler kit) and this step is important because the screen will prevent dirt and debris from entering the IPR valve (injection pressure regulator) that's mounted to the high-pressure oil pump (HPOP). After completing the flushing procedure, testing can be done to assess the Engine Oil Temperatures (EOT) and Engine Coolant Temperatures (ECT) with an appropriate scan tool/digital monitor.
6.0 Powerstroke Oil Cooler Housing Finance
0, there are a few expectations you need to have, and a few key upgrades you must do, but overall, I think it can be a reliable powerplant once the issues are taken care of. With a few simple hand tools, a couple drain pans, and the right replacement parts from Riffraff Diesel Performance, we were able to handle the job in three hours' time. 0 is to go for a drive. Most OEM coolers are failing due to cracking, which causes water and exhaust to mix, or they become clogged with exhaust deposits. A plugged up engine oil cooler can lead to a ruptured EGR cooler, overheated engine oil, overheated fuel injectors, loss of coolant, ruptured engine oil cooler and blown head gaskets. My thinking is that there would be a few seconds where the system didn't have oil in it as the cooler filled. I'm no expert or mechanic (but I just stayed in a Holiday Inn), but I believe you are supposed to fill the well with about 1 qt of new oil after you change the HPOP screen and before you put the cooler assembly back on. 0L - Oil Coolers | 2003-2007 Ford Powerstroke 6. 1961 ALLIS-CHALMERS D-15 SERIES I. Install 45° Brass Fitting and Hose Adapter. Make sure you've disconnected the wiring harness from as many places as you can so it can be maneuvered out of the way as the turbo comes out. California Proposition 65 Warning: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. 0L Powerstroke Write a Review Ford Motor Company Oil Filter Housing Return Tube 03-07 6. It sure is nice to always have oil pressure whenever the crank & cam start to rotate.
But the real question is, did the EGR cooler fail because it was simply old and saw too many heat cycles, or did a failed engine oil cooler cause the problem? This is a compatible replacement part manufactured by AA Ignition. You can also use a timer module that will pump your oil through the engine & TURBO to cool the turbo down after you shut your engine off for up to 5 minutes I think. The install took roughly two days, and once done, it looked almost factory under the hood. If you plan on checking the temperatures as a follow-up, make sure to run a baseline test before the flush. These pathways are so small that they catch and stop any large particles suspended in the coolant, blocking the channel. Fabrication Components. 0 Powerstroke is an engine we all love to hate. Shop By Part Category - EGR Cooler Replacements / Upgrades - POWERSTROKE EGR COOLERS & VALVES. Assuming there are not aftermarket stuff in the way. Left and right arrows move across top level links and expand / close menus in sub levels.
Oil Cooler Housing 6.0 Powerstroke
Engine oil is pumped through one side of the heat exchanger, and coolant circulates through the other, and the two passageways are very close to one another which transfers heat from the engine oil into the coolant, and finally into the radiator where the heat is exhausted into the atmosphere. Located in sunny South Florida and founded by long time car enthusiasts, AA Ignition takes pride in providing quality products at an exceptional value. During each step of production multiple quality control checks are performed to insure each and every part lasts for years to come. The stainless steel tubing is tig welded to laser-cut plates and attached to the cooler housing. Bulletproof Diesel EGR coolers come with a lifetime warranty, but just make sure you order the correct one for your 6. Strict Quality Control. 3L Power Stroke grows older it begins to develop oil leaks. Once the unit is shut off, it will not restart. 2003-2007 Ford Powerstroke 6. Once everything is back together, change the engine oil and filter, install a new fuel filter, fill the engine with new coolant, and go for your test drive. Unfortunately, due to left over sand from the casting process, excess gasket material and supplemental coolant additives among other contaminants found suspended within the cooling system, the oil cooler can clog fairly often. Mishimoto recommends flushing the vehicle's coolant when replacing the oil cooler and installing a coolant filter kit to prevent future clogging. While driving at normal operating temperature.
To find a YRC terminal near you, please see the YRC Freight link below or see the YRC website. AA Ignition is a division of GWA Auto Parts and we are proud to be an American Small Business. Ford Powerstroke 94-98 7. With the engine cool, begin by placing a large drain pan/bucket below the radiator. 0 aren't difficult jobs to tackle, although they are time consuming because so many parts need to come off to gain access, and space is limited on top of the engine. Once its clean, I like to take a red Scotchbrite pad and gently scuff all surfaces where an O-ring seals to ensure there's no residue or dried on rubber from the old O-rings that might cause a small leak, or any sharp edges that may cut the new O-ring as its installed. This means exhaust or combustion pressure is somehow entering the cooling system. Follow along to see how we did it.