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- C4 corvette fuel line diagram
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Typically, after almost 50 years, the rubber boot on the end of the tank sender's signal wire will have hardened and the metal connector inside might be worn. Plus a basin or bucket to catch some of the gasoline that will inevitably come out once you disconnect the fuel lines, and as the photo above shows, you will need to remove the right-hand side wheel. If you have trouble getting the old hoses off the tank, you can carefully slice them away, but be sure you don't gouge the fittings! Go to the other end of the old sender harness, then move two more inches up the new harness and cut the rest of the new harness off. Taken from How to Restore Your C3 Corvette: 1968-1982 by Walt Thurn). C3 corvette not getting fuel to carb. Chassis Detailing Kits.
C3 Corvette Fuel Line Diagram Photos
Steering / Power Steering Alternator. The forward cross-member has two slots to hold the hooked ends of the tank straps. Too test it you'll probably want to force some high pressure air from a compressor back from the fuel pump feed line towards the tank to see if you get bubbles back at the tank, if you do I. d suspect the tanks got considerable trash or rust blocking the fuel flow strainer out of the tank, that needs to be cleaned out, and you may certainly want to replace or clean the fuel tank and fuel lines. The 4-barrel Rochester Quadrajet was fitted to all other engine options in different variations until the end of production in 1981. C4 corvette fuel line diagram. You can lift the rear end of the car to let gravity help if you need to. You did not mention which engine you have, you did not mention. Whether you're maintaining your Shark Corvette or completing a full restoration, our selection of C3 Corvette Frame & Chassis parts is unsurpassed.
Do that in a well-ventilated area which has no open flame sources. A great price when compared to other part vendors. 9% of the time means American-made. A little messy but they work far better than old bolts. I've found many great deals on eBay and Amazon in the past, but there are a lot of fly-by-night sellers on both platforms with prices all over the map, so search and compare prices before finalizing a purchase. The first is to replace the entire rear harness with reproduction parts from Zip Products (PN E-795 or E-1078) which is a good choice if there are other problems with rear lamps or this tank replacement is part of a body off restoration. GearWrench Work Light. Once the area is clean, you may want to install the pump pushrod before gluing on the new gasket. Additionally, when ordering a tank for any '68-72, getting the model year correct before ordering is important because, prior to 1973, GM had a lot of different tank configurations. C3 corvette fuel line diagram for poulan chainsaw. Keys, Locks & Remotes. Activities Hobbies How To Refresh Your C3 Corvette Gas Tank Share PINTEREST Email Print Alexandre Prévot/Flickr/CC BY-SA 2. There are two ways to fix this. The purpose of doing this is to keep the gasket from shifting and not sealing properly during installation.
C3 Corvette Fuel Line Diagram Video
So have a bucket or basin of some sort at the ready. I slipped the spring over the extension, then sprayed it with silicone. 19: Install new hoses between the fuel tank and the various fuel lines running to and from the engine. I just cleaned mine since it was in perfect condition, albeit dirty.
Apply some silicone spray to the inside edge of the boot then use your fingers push the boot over the top of the filler neck and down onto the top of the fuel tank. Find a good place to cut with supports on both sides of the cut, and get some sleeves and clamps to reassemble the exhaust later. • Hose Pincher Pliers 3-Piece Set. You will need to lift the car in order to be able to comfortably and safely remove the old fuel pump and install the new one. Note that these bolts are simply inserted through holes in the frame, and there's a larger hole on the outside of each frame member for you to insert a wrench to hold the bolt heads. With the spring in the hose, I pushed the hose nipple into the filler neck boot, pushed the hose onto that then added a plastic clamp to retain the hose. We ordered a Zip Products standard reproduction tank to fit any '70-'74 (PN GT-399) and a reproduction filler neck (PN GT-296). Warning: Depending on the exhaust system in place on your car, you may need to remove the final length of exhaust tubing and mufflers to do this job. Photograph the tank sticker if you plan to reinstall the same tank. It eliminated the need for points and produced a hotter spark for better emissions control. C3 corvette fuel line diagram video. The gas tank sits on top of the two cross members. The spring was to prevent the overflow drain hose from collapsing where it bends. Refilling the fuel tank so the pump has a supply of fuel to draw FROM?
C3 Corvette Fuel Line Diagram 1 To 2 Lines
With another butt connector, do the same with the black wire. Heat & Air Conditioning. Reattach the lamp harness to the two harness mounting studs and replace the nuts. How To Refresh Your C3 Corvette Gas Tank. Strip an ⅛-in of insulation off both wires. Next, I cleaned and repainted the tank front support beam using Eastwood Rust Encapsulator and two coats of Eastwood Satin Chassis Black. And regardless of the lifting method, make sure the car is secure so it won't roll (if you use ramps or a jack), as well as supported by jackstands.
Just make sure to plug the lines with the shank portion of the drill bit, not the cutting edge. 1970-1974 Gas Tank Plastic Vapor Separator. Pull the other end of each strap out of the hole in the rear crossmember then pull the straps down and out. Portable Compressor. When the new lines are installed and arranged, you're ready to put the tank back in the car. It is very important to use the correct fuel pump for your engine, as the flow output for each one is different. A 3/8" for the fuel delivery line, and a 5/16" for the vapor return line. To prepare for this job, give yourself plenty of room to work. Alternatively, and based on how the original pump baseplate looks, you may opt to order a new plate and gasket. A pair of pliers Philips screwdrivers You should also have a ten-pound ABC fire extinguisher around, just in case. 20: Reinstall the tire carrier, the spare tire and the exhaust system parts. Gas Tapper 12V GT Max. Some tanks have as many as three hoses, two on the right (supply hose and a vapor return) and a single vapor return on the left. 1968-1682 Fuel Tank Replacement | Corvette Magazine. As I looked through my rollaway for something to use to get that spring into the hose in the correct spot, I hit on using my 18-inch 1/4-in drive extension.
C3 Corvette Fuel Line Diagram For Poulan Chainsaw
If you insist on OE style spring clamps, Zip Products has an assortment of them (PN ZHC-515). C3 Exterior-Front Spoiler. 08: Before rolling the tank back over, I set a block of wood on the bench. Corvettes were fitted with a variety of carburetors. On my application, I was eliminating the evap system, so I did not install the separator and sealed off the hose connection on the driver side of the tank. These might all be on the passenger side, or they might be on both sides of the car, depending on the year. The quick way to do it is have someone help you. Once I had the Zip tank sitting next to the original, I was pleased to see that other than lacking the O. Anderson stamping, it looked just like the original, right down to the bracket for the evaporative emissions system vapor separator. You have a tool in your car along with the jack that you insert into a hole in the back of the clamshell to lift the tire a little while you loosen a bolt, and then you lower the lever to set the tire down on the ground. Using a crimp-on butt connector, join the brown wire of the new harness to the brown wire breaking out of the rear lamp harness. We started thinking of some kind of installation tool. A longer bolt inserts from the bottom of the cross-member and engages captive nuts on the ends of the tank straps. Set your fire extinguisher nearby and drain all the fuel from the gas tank. I used a couple blocks of wood between the frame rails and the tank seams.
Attach and tighten the hoses while you still have room to work. The HEI system was modified and became standard in all Corvettes produced from 1975 to 1981. 10: Not only was our car's filler neck boot rotted, but the overflow hose was missing. This is the original factory build sheet, showing every option that was built into the car at the factory. A return line sent the unused fuel back to the tank. Finally, we ordered a new Tank Pick-up assembly from Zip (PN GT-302) along with a Fuel Tank Sender Tool (PN TL-120) used to remove or replace the lock ring which retains the sender in the tank.
C4 Corvette Fuel Line Diagram
Having a fuel pressure test gauge helps. Read thru similar thread. This is a common problem when replacing tank straps with the body on the frame. Use four short strips of packing tape to hold the ends of the anti-squeak strips in place. 07 of 08 Reattach the Cross-Members Photo by Jeff Zurschmeide As you lift the tank into place, angle the rearward end up and support the tank on the aftmost cross-member. 1971-1974 Gas Tank Plastic Rear Shield. This is an inexpensive item, and you should replace it while you've got the tank out. In some cases, the next step would be to install the evaporative emissions system vapor separator and hoses.
With the gas tank in place, you can reinstall the rear bumper cover (if you removed it) as well as the clamshell and spare tire. We used a pair of 2-in grade five bolts. I purchased mine from Tractor Supply Co., but you can also find grade-8 hardware at ACE Hardware and other building supply stores. C3 Rear Storage Compartment. During this process we found that, despite the big pry bar, nothing we could do would stretch the strap far enough to where we could start the stock bolts.