If you have a fiberglass transom, you can repair it by patching and filling the damaged area. The epoxy needs to move under minimum pressure. Palm sander and #000 grit sanding disks.
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The wood you use for fill can be standard exterior grade ply, which you will thoroughly treat with CPES™ after it is cut, glued, and is ready for installation. Apply unthickened epoxy to all of the plywood segments, especially the end grain around the perimeter of each piece, before applying thickened epoxy. The techniques and relative costs of these polyurethane coatings are outlined in our Polyurethane Coatings section. It serves to keep you afloat by preventing it from sinking. Multiple layers are required so the butt joint or joints in any given layer can be staggered and isolated from joints in an adjacent layer. 10) Fiberglass boats are usually built with long and thin transoms, requiring the added surface area to prevent excessive flexing. During this operation, you must exercise extreme caution when handling the outer fiberglass skin. Aluminum Plate: Weld aluminum plate over the transom's edge with the aluminum plate overlapping each side of the transom. Exterior grade plywood may have more voids in the inner layers of veneer than true marine grade. How to Reinforce a Fiberglass Transom for Outboard Engine Br. The stress that causes most fiberglass transoms to crack comes from bending loads (waves, impacts, pressure on fenders). It is possible to connect it directly to the boat's hull, which may be convenient for some. Joints can also be made on a diagonal to stagger them even more. Place polyethylene plastic sheeting between weights and skin). When you are finished, your transom should have the appearance of an empty envelope, waiting to be filled with reinforcing material.
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Do NOT use glass can finish coat with a polyurethane paint, carpet or our Elasta-Tuff™ 6000-AL-HS. It is important to use a 7075-T6 aluminum plate when welding something like this because it provides the best stiffness and rigidity in extreme conditions. If you don't maintain your fiberglass and keep it in good condition, a leaking boat may result at the end of your journey. If you do damage the outside skin it is not a big deal, but you will want to reinforce it with a layer of fiberglass before the new core is installed (more on that later). How to reinforce a fiberglass boat transom repair with coosa board. Below is the core with a fillet of epoxy putty all around (Note: the stringer should have been cut off at least 10" forward of the transom). You can see by the close-up that inside a thin glass layer is an all wood laminate. Polyester resin will not bond well with epoxied surfaces, and is not nearly as strong as epoxy.
How To Fix Transom On Fiberglass Boat
Consider placement of non skid overlays and deck fittings. The exception to this would be the plastic honeycomb core material—which can be mixed with other types. Here's the procedure: • Define the deteriorated area. You can estimate the cubed inches of interior vacancy and then convert cubic inches into fluid ounces, and then fluid ounces into pints/quarts/gallons. Cut the door skin based on the length of the part that needs replacement. Hardpoint Attachments: In addition to fiberglass reinforcements, hardpoints are an excellent way to reinforce the boat transom as well. How To Reinforce A Fiberglass Boat Transom. Remember though, if you cut carefully and save the pieces they can often be replaced with an epoxy filler as a bonding/filling substance. Boat owners want their boats to last forever so they can keep enjoying time out on the water with friends and family. For example, fiberglass hulls crack when they are improperly installed or when their supporting structures fail. A 12-to-1 bevel allows room for multiple layers of fiberglass fabric and epoxy across the cut line to restore strength to the fiberglass skin. Even so, use a respirator to protect against solvent fumes. If you frequently hit things on the water, your boat's transom may need strengthening.
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It will bond to plywood that has been treated with one coating of CPES™, but polyester resin does not bond really well with anything. It's the recommended choice as it's compatible with epoxy, easy to work with, and uncomplicated to wet out. Below is a rough schematic for removing outer glass deck skin. So the only way to fix the problem is to remove all the rotten wood. The proper way to do it varies from boat to boat. Limit the repair area. Whatever original wood that remains must be treated with CPES™ to harden it and to eliminate the rot fungi. While the structural aspects of the rebuild are the same from boat to boat: marine plywood, epoxy, tabbing, cloth, etc..., each boat design will be a little different in how it should be taken apart and put back together. For sure, boat owners, the inside of the transom might necessitate removing the cap. I also laminated the backside of each mahogany layer piece with 6 oz. Plan the core assembly. How to fix transom on fiberglass boat. It's pretty obvious why having a reinforced transom would matter if you were traveling at 20 miles per hour with no motor and your transom broke. Some pieces will get stuck so take them out with a chisel and hammer. Then another coat of CPES™, one day dry time, and then another CPES™ application.
New flooring was installed. You can use a tiny bit of toothpaste (the gel kind) to cleanse out any tiny holes in the fiberglass boat transom. The pieces of wood must then be joined using a clamp. Of course, there's always the ad hoc lets-put-it-off solution, and the third picture shows you what a through-bolted piece of aluminum plate can do. Epoxy glue is made from same epoxy with wood flour mixed in to reach a "ketchup" consistency. Built in 1957, my 15′ Larson Thunderhawk Jr. How to reinforce a fiberglass boat transom repair cost. is a fiberglass runabout reborn. You can also test drill through the deck to take a look.
If you have about ¼″ or more of glass around the wood in a "hat" section and the glass is securely bonded to the hull then the wood becomes almost redundant (see photo below left). When the fiberglass has thoroughly cured, sand the surface with #000 sandpaper until it is level with the rest of the transom surface. Make your holes large enough to accept the tip of a turkey baster—it's the simplest way to get the resin in. Adjust the amount of thickened epoxy applied based on the results of the previous section. Try to remove the skin intact. Transom Replacement With a Plywood Core : 9 Steps (with Pictures. However, if you want to change something about the core, it will be necessary to alter its thickness. The glass tabbing and fillet making can be completed in one session for excellent results and quality lamination! Find a paint that matches the original finish reasonably well and apply it using techniques that you are comfortable with. One of our customers used the shop vac and some attachments to help dry out the core, see an example of this in our Rotten'Zine article from our customer. Read more on wetting out 1708 if this is your first experience. Allow 1–2 days for CPES™ carrier solvents to evaporate. Summary: If you're looking for a way to reinforce your fiberglass boat transom, there are a few things you can do. It must be applied to the entire plywood surface.
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